Hardcoat Anodizing
Hardcoat
anodize, commonly referred to as Type III anodizing, is formed
by using an electrolytic solution of sulfuric acid at
approximately 32° F and a current density of 23 to 37 Amps per
square foot. The process will run for 20 to 120 minutes
depending on the alloy used and desired coating thickness. This
will produce a generally gray coating 10µm to 50µm thick with
50% buildup and 50% penetration.
Properties
Hardcoat
anodizing provides for several desirable qualities such
as:
- Corrosion
Resistance (336+ Hours salt spray resistance per ASTM
B117)
- High Durability
(file hard, 60-70 on Rockwell C-scale)
- Electrical
Insulation (800 V / mil thickness)
Hardcoat
anodize coatings may be dyed a variety of colors. However, due
to its naturally darker appearance, dyeing does not produce the
vibrant colors that a Type II sulfuric anodize will.
Additionally, the required sealing process after dyeing does
slightly reduce hardness.
Specifications
There are
hundreds of governmental, industrial, and commercial anodizing
specifications in use, each with their own method of calling
out coatings, seals, dyes, etc. Any anodizer should recognize
the Type III designation to indicate a hardcoat anodize, Class
1 to specify natural color or no dye, and Class 2 to indicate a
dye.
Materials
Hardcoat
anodizing works very well with 6000, 5000, and 7000 series
alloys. High-copper 2000 series alloys can present some
difficulties and should be avoided if possible. As with all
forms of anodizing high-silicon die castings are not
recommended.
|